Title:  Automation, Robotics, and Vision BMG L6 - BayCity

Automation, Robotics, and Vision BMG L6 - BayCity 

ENTITY: Tenaris Bay City, Inc.

LOCATION: Bay City, TX

DEPARTMENT:  MAINTENANCE 

HR CONTACT: KARLA PAOLA ACOSTA

Performs electric and electronic (focused on robotics, artificial vision, automation and CNC) advance maintenance inspections, diagnosis and corrective actions, performing systematic analysis of problems and improvement opportunities and providing support as a technical referent, in a safe and efficient manner according to applicable procedures and best practices, complying with defined quality standards.

Main responsibilities

• Inspects, diagnoses and performs advanced electric and electronic repairs, replacements and upgrades.
• Follows up repairs ensuring the performed work effectiveness.
• Inspects, diagnosis and improvement of any robot (including end of arm tools), automation and vision equipment according to maintenance plans.
• Coordinates with the production tooling shop the proper mechanical repairs and adjustments needed.
• Makes complex failure analysis, establishing the problems' root causes and taking actions to avoid repetitions.
• Performs reviews of emergency groups' repairs and complex failure analysis.
• Plans subassemblies policies.
• Develops advanced PLC programs and software.
• Interprets electrical drawings.
• Verifies the correct functioning of tools, instruments and accessories checking they fulfill with specifications.
• Develops and tests preventive complex maintenance plans.
• Carries out analysis and proposal of investments in equipment and machine upgrades and replacements.
• Plans corrective actions for scheduled or unscheduled shutdowns, based on the inspections performed or the problems diagnosed.
• Plans and guarantees the availability of resources, materials and spare parts, ensuring a suitable minimum stock and the definition of the required information on the maintenance systems.
• Interacts with other areas.
• Researches spare parts requirements and new material utilization.
• Defines maintenance strategies for each equipment (corrective, preventive or predictive).
• Carries out forklift or radio control overhead crane operation when applicable.
• Updates information in the maintenance systems and performs maintenance reports.
• Define with the support of Maintenance Engineering and according with the equipment criticality analysis, the maintenance policies applicable to the equipment under his/her responsibility, and needed to comply with the maintenance performance goals.
• Propose, develop and execute PIN plans in quality and quantity to comply with Tenaris maintenance standards, to installations and equipment under his/her area of responsibility.
• Propose, develop and execute master plans to continue improve the maintenance performance, focusing in safety, reliability, and maintainability. 
• Programing the necessary maintenance activities in PM Days and REX to achieve the maintenance performance goals and determined according to inspection plans, maintenance plans, master plans, and failures/rout-cause analysis action plans.
• Technically supervising the maintenance activities perform by third parties in the area under his/her responsibility; assuring safety, quality and productivity while performing the activities.   
• Perform, plan, and/or facilitate in coordination with Maintenance Engineering the execution of inspection plans using predictive technics and/or technologies.
• Participating actively in Continuous Improvement Groups (CIG) covering safety, production, quality, and/or maintenance topic.
• Actively participate and collaborate with production teams in increasing performance indicators (Quality rejects, CTT, CTR, Change overs, Operative interruption) in his/her area of influence or expertise. 

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